简介:UsingAl2O3-MgOcastableinlargeladlecanavoidcontainationofmoltensteelfromcarbon-containingrefractoriesandincreasladleservicliferemarkably,Theadditionofmagnesiaandfinepowder,theeffectofgrainsizeontheproper-tiesofthecastable,especiallylinearchangeandstructurespallinghavebeenstudied,Castablepro-duedforlargeladlewithsmallweareratehasgotgoodapplicatioresult.
简介:Cr2O3canbesinteredwellat1500℃incarbon-embeddedconditionorH2atmosphere.Butthehighchromebearingrefractoriescannotreachdensificationwhensinteredat1700℃for10hinweakreducingatmosphereformedbythecombustionoffuel,anditsapparentporosityisabout18%.Thehighchromebearingrefractoriesaremainlyusedincoalgasifiers.Thetemperatureinthefurnaceisabout1500℃andtheproductsareH2andCO,whicharejustthesinteringconditionsofthedensechromerefractorieswithapparentporositylessthan10%.Thehighchromebearingrefractoriesusedincoalgasifiersmaybesinteredagainandthenshrink,destroyingthegasifierlining.Thethermodynamiccalculationshowsthatitissafeaboutthehighchromebearingrefractoriesusedingasifiers.Itisalsoexplainedthatthehighchromebearingrefractoriescan’tbesintereddenselyinweakreducingatmosphereformedbythecombustionoffuel.Thenewsinteringtechnologiescanbeusedtoimprovethebulkdensityofthehighchromebearingrefractories.
简介:Inthisstudy,inordertoevaluatetheperformanceofhomogenizedbauxite,twoAl_2O_3-SiC-Ccastableswerepreparedusinghomogenizedbauxiteandbrownfusedcorundumasaggregates,respectively.5mass%andalusitewasintroducedintothetwocastablessoastoresearchtheeffectandmechanismofandalusiteinAl_2O_3-SiC-Ccastables.Theresultsshowedthat:(1)comparedwiththebrownfusedcorundumbasedcastables,thehomogenizedbauxitebasedcastableshadhighercoldstrengthafterheattreatment,butlowerhotmodulusofrupture;(2)additionof5mass%andalusitecouldenhancethecoldandhotmodulusofrupture,improvethethermalshockresistance,andoptimizethemicrostructureofspecimens;(3)themullitizationofandalusitewasnotobviousinthecastablesfiredat1100-1400℃.
简介:Inthispaper,X-raydiffractogramanalysisandSEMobservationofAl4C3formedathightemperaturefromcarbon-containingrefractorieswithAlhavebeencarriedout.Aluminumaddedtocarbon-containingrefractoriesreactswithC(s)toformAl4C3(s)graduallyduringheatingfrom600℃to1200℃.ItisconsideredthattheinterlockedstructureofAl4C3platecrystalspromotestheoutstandingincreaseofhotmodulusofruptureofcarbon-containingrefractorieswithAl.TheHMORofcarbon-containingrefractoriesaddedwithAladditivefrom0to5wt%increasesby2.8timesbeingfrom6.5MPato18.2MPa.AfterathermochemicalcalculationforhydrationreactionprocessesofAl4C3andH2O(g),theequilibriumpartialpressurechartofH2O(g)inH2O-Al4C3-Al(OH)3systemvsvarioustemperatureshasbeenattained.TheH2O(g)partialpressureintheairneededfortheAl4C3hydrationreactionisnomorethan10~18atmatthetemperaturebelow120℃.Itisconsideredthattheburnedcarbon-containingrefractorieswithAlisextremelyeasytohydrateandthecrackingofburnedcarbon-containingrefractoriesisgeneratedbecausethatthehydrationexpansionis2.11timesduringtransformingfromAl4C3toAl(OH)3.ThefundamentalmeasureagainsthydrationoftherefractoriesistoinsulatetherefractoriesfromH2O(g)byvariousmeanssuchaspitchimpregnationorothersealingmaterials.
简介:ThispapertestifiesthataluminiumandsiliconaswellastheircarbidexandnitridescanreactwithCOincarbon-containingzonetoformAl2O3andSiOgasthroughexperimentandthermodyanmicanalysis,ThegasesdiffusetooxidizedzoneandreactwithoxidizerssuchasCO2,Asaresult,Al2O3andSiO2aredepositedfromthegases,wihichblockthepores,thusreducetheamountofgasdiffusionandincreaseoxidationresistnaceofcarbon-containingmaterials.
简介:SiliconoxynitridewasaddedinshapedAl2O3-SiC-Crefractorymaterialtoimprovetheslagresistanceinthispaper.Optimumaddingquantityofsiliconoxynitridepowderwasalsostudied.TheresultsshowthattheslagresistanceofAl2O3-SiC-Cshapedrefractoryisimprovedwhen2%or3%Si2N2Oisadded.AreasonableamountofSi2N2OaddedintoAl2O3-SiC-Cshapedrefractorycanproducesiliconoxideintotheslag,whichcanimprovetheviscosityofslagandpreventtheslagerosionandpenetration.
简介:Thecorrosionofrefractoriesresultsfromreactivetransport,namely,transportofagentsandchemicalreactionsoftheseagentswithimpregnatedmedium.Ononehand,thetransportinvolveseitherdiffusionorimpregnationdependingonthestateofthecorrosiveagentsandthemicrostructureofthehostmedia.Ontheotherhand,chemicalreactionsmaybeverynumerousandcomplex.ThisstudyfocusedonthereactiveimpregnationofAl2O3-CaOslagintoporoushighaluminarefractory.Thetransportpropertiesoftherefractorymaterialwereidentifiedbymeansofadedicatedcapillaryrisingtest.ChemicalreactionsbetweenthesolidhighaluminaskeletonandAl2O3-CaOslaginvolvesuccessivedissolution/precipitationmechanismsformingaluminatesoflime.Contrarytothethermodynamicpropertiesofthebinarysystem,thekineticsofthesesolid/liquidreactionsisnotwellknown.Corrosiontestsassociatedwiththequenchingmethod,XRDanalyseswereperformedforabetterunderstandingofthekinetics.Theresultsofthisstudyopenupacouplingapproachforpredictingthecorrosionwearofrefractory.
简介:β-sialon/alumina/silicamixturesweresinteredinflowingnitrogenat1500℃and1600℃respectively.ThesinteringpropertiesandmorphologyofsampleswereinvestigatedbySEM,EDSandXRD.Resultsshowthatsinteredpropertiesofthesamplesareinfluencedbysoakingtemperaturesandcompositions.Bulkdensitiesofsamplesareincreasedwiththeincreaseofthesoakingtemperature,whereastheapparentporositiesaredecreased.Masslossofthesinteredsamplesat1500℃islowerthanthatat1600℃,butallthemasslossremainsapproximatelyconstantwiththeincreaseofsialoncontent.Fromthepointofthermodynamicanalysis,ComplexchemicalreactionstakeplaceinsamplesduringsinteringprocessandthevolatileofSiO(g)isresponsibleforthemasslossofsamples.Comparedtocrosssectionmicrostructureofβ-sialon/Al2O3/SiO2mixturessinteredincokepowderbedconsistingofthedensecenterwithwell-developedcolumnofsialonphase,thetransitionalpartwithneedlelikegrainnitrogen-containingphaseandtheloosepartwithshortgranularAl2O3phase,thoseofmixturessinteredinflowingnitrogenisofwell-developedsialonindensecenterandslightlyloosepartwithsialondebris.
简介:MicrostructureandgrainboundarycharacterofhotpressedbinaryAl2O3(mullite,ZrO2)-SiCompositesandquaternaryAl2O3-mullite-ZrO2-SiCcompositewerestudiedbyelectronmicroscopyandmicroanalysis,ResultssuggestthatthereexistgrainboundarysolidsolutionsduetoelementaldiffusionnearSiCandmatrixoxidesgrainboundaries.
简介:LowcementAl2O3-SiO2castableswaspreparedusingsupergradebauxite(w(Al2O3)>85%)asaggregate,brownfusedcorundum,siliconcarbide,Secar71CAcement,α-Al2O3micropowderandmicrosilicaasfinepowders.TheinfluenceofSiC(0,5wt%,10wt%,and15wt%)onresistancetoPbO-richslagwasinvestigatedbystaticcrucibleslagtest(1300℃for5h,inair).TheslagcorrosionmechanismofthecastableswasanalyzedbymeansofSEM,EDSandXRD.TheresultsshowthattheresistanceofAl2O3-SiO2castablestoPbO-richslagisimprovedobviouslybytheadditionofSiC.ThecorrosionmechanismofthePbO-richslagcanbediscribedasthatPbOintheslagreactswithSiO2andCaOinAl2O3-SiO2castables,forminglow-meltingcompounds(suchasPbO·SiO2and2PbO·SiO2).
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简介:Thisworkinvestigatedthethermo-gravimetric(TG)changeandexplosionresistanceofultra-lowcementAl2O3-SiO2castablesaddedwith0,5%,10%,15%and20%of≤74μmrawbauxitepowderscontaining72.8%Al2O3,respectively.Thecastableswerepreparedusingwhitefusedaluminaasaggregate,powdersofwhitefusedalumina,fusedmullite,α-Al2O3ultrafines,3%CAcementand5%microsilicaasthematrixportion.TGchangeofthecastableswasinvestigatedbyathermo-gravimetricanalyzerforlargesizespecimen.Whentherawbauxiteadditionislessthan10%,themass-losingbehaviorofthecastablesissimilartothatwithoutrawbauxite,tendingtoreachaconstantmassaround400℃,beforewhichthemass-lossismildandproducinglittledestructiveinfluence.Withmorethan10%rawbauxiteaddition,however,themass-lossincreasessignificantly,andthetemperaturetoreachaconstantmassincreasesto600℃orhigher,unfavorabletostructuralstabilization.Withtherawbauxiteadditionupto20%,nonegativeinfluenceonexplosionresistanceisfound.
简介:Reactionsintereddensezirconia-mullitecompositeswerepreparedbyisostaticallypressingfromzirconflourandreactivealuminawithdifferentproportionsofTiO2andCr2O3additives.Thepressedcompactsweresinteredatdifferentelevatedtemperatureswithvariablesoakingtimes.Microstructuresandphasedevelopmentinthesinteredcompactswereanalysedtoassesstheinfluenceoftheadditivesonthepropertiesofthezirconiamullitecomposite.