简介:焊接技术的发展都是以焊接高效率化和高产能化为最大目标。要实现高效率化焊接重要措施之一就是提高焊接速度,一般熔化极气保焊的焊接速度仅为0.3-0.5m/min。当焊接速度较高时(〉0.6m/min)易产生焊道不连续、咬边和产生大量气孔等缺陷,因而研究、推广焊接高效率化的技术成果是我国焊接领域里的重要课题。本文介绍一种在造船行业和钢结构焊接领域里常见型钢简捷、高效化平角焊接方法。即用双丝-熔池简捷高效快速焊接(焊接速度为1.2-1.5m/min,焊脚高度5mm)时也能达到良好的焊接规范和焊接性能的高效化平角焊接方法。经过多年的在造船行业和钢结构焊接中的T型钢焊接生产中证明,采用双丝-熔池气体保护焊可提高T型钢生产效率和焊接质量,减少焊接变形,因而双丝-熔池气体保护焊得到快速发展和广泛的应用。
简介:Three-dimensionalfiniteelementmodelwasestablishedtosimulatetemperaturefieldsofT-jointtitaniumsheetsduringTIGweldingwithfiniteelementmethod(FEM)software.Temperaturedependentmaterialpropertiesandtheeffectoflatentheatwereconsidered.Atechniqueofelementbirthanddeathwasusedtosimulatetheprocessofweldedmetalfilling.DynamicvariationprocessoftemperaturefieldsduringTIGweldingwasachieved.Thesimulatedresultsagreedwellwiththemeasuredresults.
简介:Inthisstudy,atwo-stepheatingprocessisintroducedfortransientliquidphase(TLP)diffusionbondingforsoundjointswithT91heatresistantsteels.Atfirst,ashort-timehighertemperatureheatingstepisaddressedtomelttheinterlayer,followedbythesecondsteptocompleteisothermalsolidificationatalowtemperature.Themostcriticalfeatureofournewmethodisproducinganon-planarinterfaceattheT91heatresistantsteelsjoint.WeproposeatransitionalliquidphasebondingofT91heatresistantsteelsbythisapproach.Sincejointmicrostructureshavebeenstudied,wetestedthetensilestrengthtoassessjointmechanicalproperty.Theresultindicatesthatthesolidifiedbondmaycontainaprimarysolid-solution,similarcompositiontotheparentmetalandfreefromprecipitates.Jointtensilestrengthofthejointisnotlowerthanparentmaterials.Jointbend'sstrengthsareenhancedduetothehighermetal-to-metaljunctionproducinganon-planarbondlines.Nevertheless,thetraditionaltransientliquidphasediffusionbondingproducesplanarones.Bondingparametersofnewprocessare1260℃for0.5minand1230℃for4min.
简介:Themicrostructureandmechanicalpropertiesoffrictionstirwelded2.5mm7050-77451aluminumalloynaturalaging72hand17520hwereinvestigated,respectively.Theuniaxialtensiletestshowedthatyieldstrength,tensilestrengthandelongationofthejoints17520hnaturalagingwereabout20%,12%and24%higherthanthosejointsnaturalaging72h.Hardnessprofileofnaturalaging17520hjointwitnessedsignificantenhancementinnuggetzone,comparedwith72hnaturalaging.Differentialscanningcalorimetry(DSC)andtransmissionelectronmicroscopy(TEM)testrevealedthatmoreGuinier-Prestonzone,η'andηphaseemergedinnuggetzoneasnaturalagingdurationincreased,highdensityofdislocationlocatedwithingrainboundaryinnuggetzoneofjointsnaturalaging72h.ItisconcludedthatnaturalagingwasfeasibletoenhancestrengthandplasticityofFSWjointssimultaneously.
简介:Inthispaper,6mmthick2219-T6aluminumalloywasjoinedbymeansofvariablepolaritytungsten-arcwelding(VP-TIG)andtheinfluenceofgradientmismatchesonVP-TIGjointsisinvestigated.Theaveragetensilestrengthofthejointsreduces32%,53%and59%,whenthemismatchofthejointwas0.635mm,1.44mm,1.83mm,respectively.Incompletepenetration,additionalbendingmoment(Ma)anddecreaseofeffectiveloadregionareaareconsideredtoexplainthisphenomenon.Thefracturelocationoftensilespecimensoccurredattheweldzone(WZ)closetopartialmeltzone(PMZ),correspondingtoasharpdeclineofmicrohardnessfromPMZtoWZ.Theoriginalpositionoffractureisfoundatweldtoe,whereincompletepenetrationformsduetotheintroductionofgradientmismatches.
简介:为了对高合金异种钢焊接工艺有更多的了解,本文通过对某火力电厂锅炉后屏过热器检修换管过程中涉及到的钢种(SA213-T91马氏体高合金耐热钢与Cr25Ni13奥氏体高合金耐热钢)的现场焊接工艺进行介绍,以给类似工程的施工提供一定的借鉴。
简介:BondingofAl2O3tocuisperformeddirectlyusingTifoilattemperatureof1273K.Themicrostructureofthejointinterfaceisinuestigatedthroughscanningelectronmicroscope(SEM),electron.probemicroanalysis(EPMA)andX-raydiffraction(XRD).theeffectoftheinitialtifoilthicknessonthereactionlayerthicknessandthejointStrengthareinvestigated.
简介:Stationaryshoulderfrictionstirlapwelding(SSFSLW)wassuccessfullyusedtoweld6005A-T6aluminumalloyinthispaper.EffectofpinrotatingspeedoncrosssectionmorphologiesandlapshearstrengthoftheSSFSLWjointsweremainlydiscussed.Resultsshowthatjointswithoutflashandshouldermarkscanbeobtainedbythestationaryshoulder.CrosssectionoftheSSFSLWjointpresentsabasin-likemorphologyandlittlematerialloss.Byincreasingtherotatingspeedfrom1000rpmto1600rpm,botheffectivesheetthicknessandlapwidthincrease,whilelapshearfailureloadfirstlydecreasesandthenincreases.Themaximumfailureloadof14.05kNisattainedwhen1000rpmisused.AllSSFSLWjointspresentshearfracturemode.
简介:IntheautomaticCO2arcwelding,thealterationoftheverticaldistancebetweentheweldingtorchandtheworkpiecehasastrongeffectontheweldingparameterssuchasweldingcurrentandvoltage,withtheresultthattheappearanceandqualityofweldarenotsteady.Toweakentheinfluenceofthedistancealteration,amethodisputforwardinthepaper.Themethodisthatthealternatewire-feedcontrolisusedforcompensatingtheweldingcurrent.Onthebasisoftheoreticalanalysis,astaticnumericalmodelforalternatewire-feedcontrolisestablished.Theexperimentsshowthatthemodel-basedregulationofthewirefeedratecancompensatetheweldingcurrentandensuretheappearanceofweld.Whenthealterationofverticaldistancebetweenthetorchandtheworkpieceisgreater,notonlyisthewirefeedrateregulated,buttheoutputvoltageofthepowersourceisadjustedtoensuretheappearanceandqualityofweld.