简介:Improvingefficiencyinrollgrindingprocessisacriticalissueinthesteelmill.Eachrollhastobegrindedtoawell-definedprofileandthentobemeasuredforqualitycheck.However,thesurfaceconditionsareinspectedbyusingdifferenton-lineinspectionprobesequippedonthegrinder.Therollnumberisauniqueinformationwhichcanbeusedtomergewithahugeamountofmeasurementdatasothattheconditionofeachrollisfullymonitored.Oneofthekeyfactorsthathindertheefficiencyinsuchprocessistheerrorsandtimeconsumptionduetohumanintervention.Inordertomitigatetheseissuesandtorealizethefullyautomaticgrindingprocess,radiofrequencyidentificationtechnology(RFID)couldbeasolutionandhasbeendevelopedinthispaper.ItiswellknownthatwhenanRFIDtagisplaceddirectlyuponametallicobject,intheabsenceofagaporasubstrate,itfunctionsratherpoorlyandevenbecomestotallydysfunctional.Thislimitation,inturn,posesarealbarriertotheuseoftheRFIDonmetallicobjects.ThispaperproposesaminiatureRFIDtagantennadesignforapplicationonrollnumberidentification.TheexperimentaltestsshowthatthemaximumreadrangeoftheproposedRFIDtagplacedonarollisapproximately1.5mandtheoverallsizeisonly32×18×3.2mm~3.AnRFIDsystemforrollnumberidentificationwasusedinarollshopandseveralremarkableimprovementswereachieved,includingthecompletelyautomaticgrindingprocessandtheerror-freeidentification,aswellasthehighpersonnelsafetyoperation.
简介:Baosteel's60000m3/hairseparationunit(ASU)isthelargestoxygengeneratingsysteminChina.Theoperationalcostofsuchagiantsystemisveryhigh.Howtoreducetheoperationalcostisacriticalissue.Thispaperdiscussesthesystem'scharacteristics,thecurrentoperationalstatusandthedifficultiesinreducingthecost,andanalyzesrelevantindicators,suchasthetechnicalandeconomicalindicatorsofindividualunitsandsystemsaswellastheindicatorsconcerningthecosts.Therelationshipbetweenthecostandeacheconomicalindicatorandmeasurestooptimizeaneconomicaloperationoftheoxygengeneratingsystemarealsodiscussedinthispaper.
简介:Foritspoorfilmformingandwater-resistanceproperties,waterbomeepoxysystemisnotappliedfortheprotectionofsteel.Themainreasonfortheseproblemsisthattheemulsifieroftheemulsifyingefficiencyisnothighwhilecannotbeseparatedouteasily.Now,intermsoftheuseofnewlysynthesizedemulsifierstoimprovethesetwoshortcomings,anewsystemwasdeveloped.Comparedwithsolvent-basedcoatings,thisnewwaterbomeepoxysystem’scorrosionresistancewasfoundclosetothesolvent-basedones.Finally,theapplcationofthisnewwaterbomeepoxysystemfortheprotectionofsteelisdiscussedbriefly.
简介:Thispaperanalyzesthecurrentdifficultiesencounteredinon-lineinspectionsystemsofstripsurfacequality,specificallyrelatingtoproblemswithreal-timeprocessingofhugeamountsofdata.Toaddressthisneed,thispaperdescribesanFPGA-basedhigh-speedimageprocessingmodulewithbothhardwareandsoftwareaspects.Improvingthesetwoaspectstogetherwillhelpthesystemachievereal-timeprocessingofmassiveimagedata,andsimplifiesthearchitectureofthestripsurfacequalityon-lineinspectionsystem.
简介:Inthispaper,theflatnesscontroltechnologyAnShaperTMforcold-rollingmillandindustryapplicationareintroduced.AnShaperTMincludes;partitioningpiezomagneticshapemeterforflatnessmeasurementforcold-rollingstrip;flatnessmeasuredsignalsprocessingsystembasedondigitalsignalprocessing(DSP);flatnessfeedbackcontrolmodelsystembasedonthecontrolefficiencyofflatnesscontrolactuatorsandmodeladaptivefunction.TheapplicationverifiesthatstripflatnesscanmeettheneedofhighqualityproductbyusingAnShaperTM.Theaverageflatnessqualityisabout5Ⅰ-unitandthe0.18mmultrathinthicknessstripflatnessis10Ⅰ-unit.
简介:AccordingtothecharacteristicsofPQFcontinuousrollingpass,therelationshipbetweenspreadcoefficient,wallthicknesscoefficientandelongationareanalyzed.Thesectionshapeoftubeineachstandoutlet,theefficientworkingradiusandtherotationalspeedofeachrollareobtained,therefore,thepassparametricdesigniscompleted.Athermal-mechanicalcoupledmodelofcontinuousrollingtube’sformingprocessisestablishedbythethree-dimensionalelasto-plasticfiniteelementmethod,thesectionshapeandareaoftubeineachstandoutletareforecasted,whichisusedtomodifythepass.Therollingforceofeachrollerispredicttoo,whichprovidesaguidanceforpassdesign.Inaddition,avisualsoftwareofPQFpassparametricdesignsystemonheavycalibreseamlesstubeisgeneratedwithVisualBasic.Theformingdimensionoftubeandtherollingforceofeachrolleraresuccessfullyobtained,bysimulatingtheformingprocessofacertainseriesheavycalibreseamlesstube.Thissystempossespracticalutilizationvalue.Byusingthissystem,thedevelopmentcycleofnewproductcanbeshortened,thereliabilityofpassdesigncanbeimproved,andtheenergyconsumptionofrollingmillandproductioncostcanbedecreased.
简介:BasedontheanalysisresultsofthedustsizedistributionoffluegasfromBaosteel'sshort-flow(BSSF)slagprocessingsystemandthemechanismofthewetscrubber,awetscrubbersystemwasdesignedandinstalledintheNo.1BSSFslagprocessingsystematBaosteel.Theresultsshowthatthedustremovalefficiencyoftheprevioussystemthathadconventionalwaternozzleswasonly69%withaliquid-gasratioof0.79L/m3,whilethedustremovalefficiencyreached94%whenthreesetsofhigh-efficiencydualphasespraygunswereinstalledinsideboththeflueandthechimney.Forthelattersystem,theliquid-gasratiowas0.84L/m3,andthedustconcentrationinthecleanedemissionsreducedtolessthan40mg/m3.
简介:Thispaperintroducesworkingprincipleandtechnicalfeaturesofvacuumfilterinemulsionsystemfortandemcoldstripmill.Basedonspecificcases,thispaperanalysesandassessestheeffectbeforeandafterusingtheemulsionsystemwiththeusageofthevacuumfilterforstripmill.Comparewiththeeffectwhenusingthefirstgenerationvacuumfilter,theemulsionqualityisimprovedsignificantlybyusingthesecondgenerationvacuumfilter,whichatthesametimeensuressteadyoperationoftherollingmillandsurfacequalityofthemillproducts.Asaresult,investmentandrunningcostsarelowered,emissionsofthewasteemulsionarereduced,wastewatertreatmentcostsarereducedandsoastheenvironmentalpollution.Itcanbeseenthesecondgenerationvacuumfilterhasobviouseconomicandenvironmentalbenefits.Therefor,itsuggeststhatthefiltershouldbeusedwidelyinthefieldofautomotive,environmentalprotectionrollingsteelandnonferrousmetals.
简介:Thispaperintroducestheprocessflow,technicalparametersandrelevantfeaturesofBaosteel'sNo.8airseparationunit(ASU)withacapacityof60000m3/h.Itsummarizesthecommissioningwork,whichincludestheadjustmentoftheaircompressor,thesystem'snakedcooling,theprecoolingsystemandtheoperationadjustment.Italsoprovidesdetailedanalysesonsomefailureswhichoccurredinthecommissioning.Throughthemodificationofthedesignandtheinterlocks,thetrippingprobabilityoftheaircompressorwasgreatlyreduced.Throughtheheatingofthesystemandthecontrolofthewatercooler'snitrogenflow,theoverproofcontentofcarbondioxideandfluctuationofoxygenflowwereavoided.Nitrogen-blockintheargonsystemwaseliminatedbytheprecisecontroloftheargonrectificationflowandargoncontent.Allthesesolutionshavebeenprovedtobeeffectivebypractice.
简介:BasedonthepracticeofBaosteel's60000m3/hairseparationunit(ASU),whichisthefirstdomestically-integratedunitofsuchascale,thispaperstudiestheprinciplesoftypeselectionofthedistributioncontrolsystem(DCS).Itdiscussesthedesignoftheunit'scontrolsystem,whichinvolvesacompressorsystem,apurificationsystem(molecularsieving),aturboexpansionsystemandanairseparationsystem.ThefinalpartofthepaperdiscussesthemaintenanceandfuturedevelopmentoftheASUcontrolsystematBaosteel.