简介:Laserblankweldingisbecomingmoreandmoreimportantintheautomotiveindustryandthequalityoftheweldiscriticalforasuccessfulapplication.Afullyautomatedsolutionisrequiredtoinspectthequalityoftheblanks.ThispaperpresentsavisioninspectionsystemwithaCMOScamerawhichusesART2networktoinspectthedefectson-linetoobtainthegeometryandthequalityoftheweldseam.TheneuralnetworkART2hasthecapabilityofself-learningfromtheenvironment.Itcandistinguishthedefectsthathavebeenlearnedbeforeandgivenewoutputsfornewdefects.SoART2networkissuitableforweldqualityinspectioninlaserblankwelding.Additionally,aCO_2laserisusedfortheblankbutt-welding.
简介:Bead-on-plateCO2laserweldingof1000MPagradetransformationinducedplasticity(TRIP)steelwasconductedunderdifferentweldingpowers,weldingspeedsandshieldgases.Themacrostructuralandmicrostructuralfeaturesoftheweldedjointwereinvestigated.Theincreaseofweldingspeedreducedthewidthoftheweldbeadandtheporositiesintheweldbeadresultingfromthedifferentflowmodeofmeltedmetalinweldpool.ThedecreaseofweldingpoweroruseofshieldgasofheliumalsocontributedtothereductionofporosityinBead-on-plateCO2laserweldingof1000MPagradetransformationinducedplasticity(TRIP)steelwasconductedunderdifferentweldingpowers,weldingspeedsandshieldgases.Themacrostructuralandmicrostructuralfeaturesoftheweldedjointwereinvestigated.Theincreaseofweldingspeedreducedthewidthoftheweldbeadandtheporositiesintheweldbeadresultingfromthedifferentflowmodeofmeltedmetalinweldpool.Thedecreaseofweldingpoweroruseofshieldgasofheliumalsocontributedtothereductionofporosityintheweldbeadduetothealleviationofinducedplasmaformation,thusstabilizingthekeyhole.TheporosityformationintimatelycorrelatedwiththeevaporationofalloyelementMninthebasemetal.Thelaserweldedmetalhadsamemartensitemicrostructureasthatofwater-quenchedbasemetal.Theweldingparameterswhichincreasedcoolingrateallledtofinemicrostructuresoftheweldbead.
简介:Duetothedisturbancesofspatters,dustsandstrongarclight,itisdifficulttodetectthemoltenpooledgeandtheweldlinelocationinCO2weldingprocesses.Themedianfilteringandself-multiplicationwasemployedtopreprocesstheimageoftheCO2weldinginordertodetecteffectivelytheedgeofmoltenpoolandthelocationofweldline.TheB-splinewaveletalgorithmhasbeeninvestigated,theinfluenceofdifferentscalesandthresholdsontheresultsoftheedgedetectionhavebeencomparedandanalyzed.TheexperimentalresultsshowthatbetterperformancetoextracttheedgeofthemoltenpoolandthelocationofweldlinecanbeobtainedbyusingtheB-splinewavelettransform.Theproposededgedetectionapproachcanbefurtherappliedtothecontrolofmoltendepthandtheseamtracking.
简介:Theobjectiveofthisstudyistoinvestigatetheinfluenceofaddingtinyamountofmixedrareearth(La,Ce)andSrtoAl-20Cu-5Si-2Nifillermetal,byanalyzingthemicrostructure,wettabilityandmechanicalpropertiesofbrazedjoints.Theresultsshowthawiththeadditionofmixedrareearth(La,Ce)intoAl-20Cu-5Si-2Nialloy,theα-AlsolidsolutionaswellasCuAl_2(Ni)intermetalliccompoundphasesignificantlyreduced,whilemoreAl-SieutecticphaseandAl-Si-Cuternaryeutecticphasewereproduced.Andasmixedrareearth(La,Ce)addedin,thewettabilityofAl-20Cu-5Si-2Nifillermetaldecreased,whiletheshearstrengthofthebrazedjointsincreased.TheadditionofMinorSrmodificatedAl-20Cu-5Si-2Nifillermetal,furtherreducedtheCuAl_2(Ni)intermetalliccompoundphase,whichwaspartiallyreplacedAl-Si-Cuternaryeutecticphase.Asaresult,thetensilestrengthaswellasthewettabilityofthefillermetalwasimproved.
简介:LaserweldingwithfillerwireofAZ31magnesiumalloysisinvestigatedusingaCO2laserexperimentalsystem.Theeffectofthreedifferentfillerwiresonthejointpropertiesisresearched.Theresultsshowthattheweldappearancecanbeeffectivelyimprovedwhenusinglaserweldingwithfillerwire.ThemicrohardnessandtensilestrengthofjointsarealmostthesameasthoseofthebasemetalwhenERAZ31orERAZ61wireisadopted.However,whenthefillerwireofER5356aluminumalloyisused,themechanicalpropertiesofjointsbecomeworse.ForERAZ31andERAZ61fillerwires,themicrostructureofweldzoneshowssmalldendritegrains.Incomparison,forER5356fillerwire,theweldshowsastructureofsnowydendritesandmanyintermetalliccompoundsandeutecticphasesdistributeinthedendrites.Theseintermetallicconstituentswithlowmeltingpointincreasethetendencyofhotcrackandresultinfragilejointproperties.Therefore,ERAZ31andERAZ61wirearemoresuitablefillermaterialthanER5356forCO2laserweldingofAZ31magnesiumalloys.
简介:ThedistributionsoftheaxialstressandshearstressinAl2O3-TiC/Q235diffusionbondedjointswerestudiedusingfiniteelementmethod(FEM).Theeffectofinterlayerthicknessontheaxialstressandshearstresswasalsoinvestigated.Theresultsindicatethatthegradientsoftheaxialstressandshearstressaregreatnearthejointedge.ThemaximalshearstressproducesattheinterfaceoftheAl2O3-TiCandTiinterlayer.WiththeincreaseofCuinterlayerthickness,themagnitudesoftheaxialstressandshearstressfirstdecreaseandthenincrease.Thedistributionoftheaxialstresschangesgreatlywithalittlechangeintheshearstress.TheshearfractureinitiatesattheinterfaceoftheAl2O3-TiC/TiinterlayerwithhighshearstressandthenpropagatestotheAl2O3-TiCside,whichisconsistentwiththestressFEMcalculatingresults.
简介:ComparisonofmechanicalpropertiesinweldedjointforCO2arcweldingbyusingthemicro-sheartestandimpacttest¥ZhouLixia;WangShiyuanand?..
简介:Thispaperintroducedthebasictheoryandalgorithmofthesurrogatedatamethod,whichproposedarigorouswaytodetecttherandomandseeminglystochasticcharacteristicsinasystem.TheGaussiandataandtheRosslerdatawereusedtoshowtheavailabilityandeffectivityofthismethod.Accordingtotheanalysisbythismethodbasedontheshort-circuitingcurrentsignalsundertheconditionsofthesamevoltageanddifferentwirefeedspeeds,itisdemonstratedthattheelectricalsignalstimeseriesexhibitapparentlyrandomnesswhentheweldingparametersdonotmatch.However,theelectricalsignalstimeseriesaredeterministicwhenamatchisfound.Thestabilityofshort-circuitingtransferprocesscouldbejudgedexactlybythemethodofsurrogatedata.
简介:ThesusceptibilityofweldedjointfortheX65pipelinesteeltoH2Sstresscorrosioncracking(SCC)isinvestigated.SCCtestsonthesteelarecarriedoutintheenvironmentbasedonNACETM-01-77solutionwithsaturatedgaseousH2S.Thethresholdstressintensityfactorandcrackpropagationvelocityarecalculatedaccordingtowedge-openingloading(WOL)specimens.Thethree-dimensionalelastic-plasticfiniteelementanalysisofWOLspecimensisperformedbyusingtheFEMprogrammingpackageANSYS.Stressfieldandconcentrationofhydrogendistributionpropertyaheadofthecracktipareobtained.ThispapersurveyedthemicrostructureofweldedjointandstudiedonthemechanicalpropertiesofX65pipelinesteel.Itprovidesexperimentalbasisforstudyingstresscorrosion.Theresultsofnumericalanalysisareconsistentwithconclusionsofstresscorrosiontest.