简介:Athree-dimensionalsimulationmodelfortheplasma-MIGweldingprocess,whichtakestheinteractionbetweentheplasmaarcandMIGarcintoaccount,ispresentedandthequasi-steadytemperaturefieldsontheworkpiecearecalculatedwiththemodel.The10mm-5A06aluminumalloyisweldedandthetemperaturefieldsaremeasuredwiththethermoelectriccouple.Thesimulationresultsandmeasuredresultsshowthatthebiggestdeviationofpeaktemperaturebetweenthemisbelow20℃,whichindicatesgoodcoincidencebetweenthesimulationandmeasurement.
简介:VisualimagesensorisdevelopedtodetecttheweldpoolimagesinpulsedMIGwelding.Anexposurecontroller,whichiscomposedofthemodulesofthevoltagetransforming,theexposureparameterspresetting,thecomplexprogrammablelogicdevice(CPLD)basedlogiccontrolling,exposuresignalprocessing,thearcstatedetecting,themechanicalirisdrivingandsoon,isdesignedatfirst.Then,avisualimagesensorconsistsofanordinaryCCDcamera,opticalsystemandexposurecontrollerisestablished.Theexposuresynchroniccontrollogicisdescribedwithvery-high-speedintegratedcircuithardwaredescriptionlanguage(VHDL)andprogrammedwithCPLD,todetectweldpoolimagesatthestageofbasecurrentinpulsedMIGwelding.Finally,bothbeadonplateweldingandVgroovefilledweldingarecarriedout,clearandconsistentweldpoolimagesareacquired.
简介:本文详细地论述了高效MIG/MAG焊工艺方法的新发展,重点介绍了T.I.M.E、双丝并联、双丝串列电弧MIG/MAG高效焊接法的工作原理、工艺特点和优点,系统阐明了新型高效MIG/MAG焊设备完整的配置及各种自动化焊接工艺的解决方案,列举了各种接头典型的焊接工艺参数和成功的应用实例。
简介:Robot-basedremanufacturingsystemcanscanthewornpartsanddevelopthecorrespondingmodels,comparethemwiththestandardmodel,calculatethewelddeposit,implementweldingpathplanning,andrepairthewornpartswithMIGsurfacingautomatically.Thispaperinvestigatestheweldingpathplanningaftercalibrating,scanningandmodelrebuilding.Thefollowingaspectsarecontained:introducingtheplanningprinciple,selectingthesuitableweldingprocessbasedonweldingparameters(currentandspeed),calculatingweldingoverlapquantitybythesuperpositionmethod.Also,ithasbeenverifiedthatgoodweldprofilecanbeobtainedwiththeoptimizedparameters.
简介:Metaltransferisanimportantphenomenoninmetalinertgas(MIG)arcweldingwithlongitudinalalternatingmagneticfield.Itisofgreatsignificancetoobservethemetaltransfermodesunderdifferentexcitatorycurrentsandfrequencies.However,itisverydifficulttoviewthemetaltransferprocessdirectlyduringwelding,duetothestronginterferencefromthearclight.Toobtaintherelationshipbetweenthemetaltransfermodesandthedifferentmagneticfields,ahigh-speedvideocamerawasusedtoacquiretheimagesofglobules.Differentmetaltransfermodesundertheconditionsofdifferentmagneticfieldsandweldingparameterswerestudied.Theexperimentshowsclearimagesofdroplettransferaswellasinfluenceoflongitudinalmagneticfieldonbothmetaltransferandglobuleshape.
简介:Compositesarewidelyappliedtothemanufacturingofaircraftinaviation.Formingoflarge-scalecompositecomponentinaircraftrequiresthecorrespondingmoldwithprecisesize.Thelaser-MIGhybridweldinghasasignificantadvantageinthemanufacturingofInvarmoldforaircraftcomposites.Thispapermainlyintroducestheapplicationofthelaser-MIGhybridwelding,andthedistributionofthermalfieldandflowfieldontheInvaralloylaser-MIGhybridthree-layerweldingisanalyzedanddiscussedspecifically.
简介:摘要:我公司承揽了一台需要按照ASME“U”钢印制作的结晶器。其材质是SA-240M S31254,为含Mo量超过6%的超级奥氏体不锈钢。S31254使用镍基焊材ERNiCrMo-3进行焊接,由于设备尺寸较大,该材质又不建议使用埋弧焊焊接,为提升焊接效率,研究使用了MIG焊来焊接。其焊接质量决定于脉冲焊机品牌、保护气体、焊接人员技能水平,在经过大量实验后成功的制作了该设备,焊接的一次探伤合格率大于99.7%。
简介:[摘要]:等离子MIG焊是一种针对铝及其他金属材料开发的新型高效复合焊接工艺方法,综合了MIG焊和等离子弧焊的优点。等离子弧焊接属于高质量焊接方法,是利用等离子弧作为热源的焊接方法。气体在电弧加热下发生离解,高速通过水冷喷嘴时受到压缩,能量密度和离解度增大,形成等离子弧。等离子弧焊接的稳定性、发热量和温度都高于一般电弧,因此具有较大的熔透力、较快的焊接速度、较窄的热影响区域和较小的工件变形。焊接熔池存在时间短,内部流体流动复杂,很难直接通过实验实测进行研究,采用数值模拟的方法可以省时高效地对焊接熔池的温度场及流场进行分析,也是优化焊接工艺的基础。本文利用Fluent建立了等离子MIG复合焊过程中的熔池流动行为模型并对其进行研究。主要是根据计算条件利用hypermesh软件进行网格划分,导入FLUENT软件建立二维模型,通过对模型的观察来研究熔池的温度场和流场。对等离子MIG焊熔池流动模型进行计算分析,有益于更加深刻的理解等离子复合焊接过程中的物理实质,对合理选择复合焊接工艺参数,以及深入进行冶金分析提供了理论依据和指导作用。
简介:本文介绍等离子焊和MIG焊复合焊接工艺(SUPER-MIG系统)的技术背景、技术原理、系统构成和复合焊系统相对于MIG焊接工艺的五大优势,最后介绍了复合焊接系统的实际应用。
简介:摘要:试验使用 MIG、激光焊、激光 -MIG复合焊对铝合金进行焊接,并对三种焊接方法进行了对比,进一步对铝合金激光 -MIG复合焊接的工艺适应性进行了研究,试验结果如下:从工艺参数、显微组织、 X射线探伤、力学性能等方面对三种焊接方法进行对比分析,激光 -MIG复合焊接接头的各项指标良好,焊接效率高、质量好、力学性能优异,与 MIG、激光焊相比焊接铝合金具有明显优势;使用激光 -MIG复合焊对侧墙与枕梁下层板进行焊接,可获得质量良好的焊接接头,激光 -MIG复合焊对薄板接头与厚板接头均具有良好的工艺适应性,可节省焊接耗材,提升焊接效率,有助于减少焊接热量对母材的损伤;激光 -MIG复合焊的焊接机理与 MIG不同,激光光束的能量在熔深、熔透方面发挥了很大作用, MIG的坡口尺寸对激光 -MIG复合焊并不适用,应针对激光 -MIG复合焊的特点进行一定的设计调整,以充分发挥激光 -MIG复合焊接的优势。
简介:Thehigh-speedcamerasystemanddataacquisitionsystemofweldingparameterswerecreatedintandemMIGweldingofhighstrengthaluminumalloy.Theexperimentswerecarriedoutinordertoobtainthephotosofdroplettransferunderdifferentweldingparametersinpulsedmode.Thedroplettransfermodeof"onepulseonedroplet"becomesthepreferredselectionduringweldingprocessbecauseofitsstableprocedureandsoundweldform.Theparameterrangesforcorrespondingtransfermodewereexperimentallyachieved,amongwhichthestabledroplettransfermodeof"onepulseonedroplet"canberealized.Theseeffortsbravethewayforcontrolweldheatinputandweldformationinthefuture.
简介:Plasma-MIG(metalinertgasarcwelding)hybridweldingof6061aluminumalloywith6mmthicknessusingER5356weldingwirewascarriedout.Themicrostructuresandmechanicalpropertiesoftheweldedjointwereinvestigatedbyopticalmicroscopy,X-raydiffraction(XRD),energydispersivespectroscopy(EDS),tensiletest,hardnesstestandscanningelectronmicroscope(SEM)wereusedtojudgethetypeoftensilefracture.Theresultsshowedthatthetensilestrengthofweldedjointwas142MPawhichwas53.6%ofthestrengthofthebasemetal.Theweldingseamzonewascharacterizedbydendriticstructure.Inthefusionzone,thecolumnargrainsexistedatonesideoftheweldingseam.Thefibrousorganizationwasfoundinthebasemetal,andalsointheheataffectedzone(HAZ)wheretherecrystallizationoccurred.TheHAZwastheweakestpositionoftheweldedjointduetothecoarseningofMg_2Siphase.Thetypeoftensilefracturewasductilefracture.