简介：Highperformancecontrolofaninteractiveprocesssuchasironandsteelplantreliesonabilitytohonorsafetyandoperationalconstraints;reducethestandarddeviationsofvariablesthatneedtobecontrolled(e.g.productquantity,quality);de-bottleneckingtheprocess;and,maximizeprofitabilityorlowercost(e.g.energysavings,improvehotmetalcontent).Theseobjectivesmaybeprioritizedinthisorder,butcanvaryandareverydifficulttoachieveoptimallythroughconventionalcontrol.Amultivariablepredictivecontrollersolution,alongwithitsextensiveinferentialsensorandbuilt-inoptimizer,providesonlineclosedloopcontrolandoptimizationformanyinteractivemetalandminingprocessestolowertheenergycost,increasethroughput,andoptimizeproductqualityandyield.Controlloopperformanceisalsoakeyfactortoimproveironandsteelplantautomationandoperationresult;HoneywellCPMoffersvender-independentproductwhichprovidesmonitoring,tuning,modelingofcontrolloopandsustainableloopperformanceanalysisandmaintenancesolutiontowardsoperationstabilityandenergysaving.

简介：Therecentrapiddevelopmentsintheautomobileindustryhavedemandedtheextensiveuseofgalvannealed(GA)steelsheets.Inparticular,thedevelopmentoflightweightautomobilesisputtingincreasinglyhigherrequirementsonthestrengthofGAsteelsheets.Thegalvannealfurnace,whichisusedforprocessinggalvannealedsteelsheets,istypicallycomposedoftheinductionheatingsection,holdingsectionandfogcoolingsection.Thispaperdescribedthestructuralcharacteristicsofeachcomponentofthegalvannealfurnace,andanalyzedtemperaturecontrolmethodsofthegalvannealfurnacethatareimportantforthesuccessfulproductionofhigh-strengthGAsteelsheetsforautomotiveapplications.

简介：ThispaperintroducesACvariable-speeddrivingcontroltechnologyapplicationinthecontinuousannealingline,includingthedrivesystemconfiguration,thedrivingcontrolcharacteristicsofCALandthemaincontrolfunctionsofthedrivesystem.Firstlyintroducesthemainprocessofthecontinuousannealingline,thefeaturesofthe6SE70seriescommonDCbusdrivesystemandtheG150seriesdrivesystem.Secondly,forthecontinuousannealingline,therearemorestrictrequirementsforthecontinuityofproductionandmorespecialrequirementsforthedrivecontrolcharacteristics.Wedoalotofimprovementandstandardizationforthedrivingcontrolfunctionsandtheinterfacesofthelineautomationcontrolsystem.Thispaperdiscussesthecommunicationinterfacespecificationsandthedimensiontransformationmethodsbetweenthedriveandthebasicautomationsystem.Thedetaildimensiontransformationmethodsandcalculationmethodaboutthelinespeedsettingandtheactualrollerdimensionsettingaregiven,anddetaildescriptionforthecalculationmethodofthereferencespeedinthedrive.Articlealsoemphasizedillustratesrealizingandtestingmethodsofinertiacompensationofequipmentinthedrives,andstandardizethevalueoflineaccelerateanddeceleraterate,andtheinertiatestmethodandinertiacompensationcoefficientcalculationmethodisintroducedinthispaper.Forthebridgerollersandfurnacehelprollersloadbalancecontrol,thispaperpresentstwodifferentloadbalancecontrolstrategies,theloadbalancecontrolprincipleforbridgerollerswhichdatacommunicatesfrommainstationtoslavestationsbySimolink,andtheloadbalancecontrolprincipleforfurnacehelprollerswhichusedroopcontrol.Thedifferentcharacteristicsofthosetwomethodsarestatedindetail.

简介：Sometimesmaindrivermotors’torqueexceedsthemaximumlimitinBaosteel’s5mheavyplatemill.Experienceshowedthattorqueoverloadedoccurredincasesofsomespecialrollingsequenceandspecialrollingplatedimension.Mostoftheoverloadedoccurredonlyinstantaneousatsometimepointduringtherollingpass,whichespeciallyeasilyhappenedatthebiteandmotoraccelerationtimeafterthebite.Thispaperanalyzestheimpactfactorsformotortorqueoverloadandcarefullystudiesthekeydetailsofthemillrollingspeedcontrol.Thesolutiontoimprovethespeedcontrolwasgivenatthepreconditionofkeepingproductionyield.Theimplementationofthesolutionsignificantlyreducedtheoccurrenceoftorqueoverloadedtimes.

简介：Thecenterlinesegregationincontinuouscastingsteelisknowntobeformedbytheinterdendriticenrichedliquidflowatthesolidificationendinstrand.Atpresent,severalmethods,suchasthermalsoftreduction,electromagneticstirringanddynamicsoftreduction,areavailabletoreducethecentersegregationandtoimprovetheinternalquality.Althoughsomemethodscouldalleviatecentersegregationtosomeextent,theycanalsogiverisetonewproblems.Forinstance,thermalsoftreductioncanleadtosurfacecrackingduringcastingofsomesteelsandelectromagneticstirringcanresultinwhiteband.Dynamicsoftreductionisaneffectivetechnologyfortheimprovementofstrandqualityincontinuousslabcasting.Inthispaper,thekeyparametersofdynamicsoftreductiontechnology,suchassoftreductionregion,thetotalreductionamount,forlowcarbonsteelhavebeenstudiedbasedonexperimentalandtheoreticalanalysis.Thesoftreductionregionwasrelatedtothesegregationofchemicalcomposition,slabbulgingofnarrowsideandavoidinginternalcrackofslab.Thetotalreductionamountwascomposedofnaturalthermalshrinkageandactualreductionamountdependingoncriticalstrain.Forlowcarbonsteelwithslabdimensionof(950-1950)mm×170mm,thesolidfractionrangeinsoftreductionregionwasrecommendedfrom0.4to0.8,thetotalreductionamountwas2.0-2.8mm,andtheoptimizedreductionratewas0.4-1.2mm/min,respectively.Furthermore,adynamicsoftreductionsystemincontinuousslabcasting,VisualCast-Dynamic,hasbeendevelopedbymultithreadingmethod.Itdemonstratedthatthedynamicsoftreductionmodelinthisstudywascorrectwiththeabilityofonlinecontrol.

简介：Inthispaper,theflatnesscontroltechnologyAnShaperTMforcold-rollingmillandindustryapplicationareintroduced.AnShaperTMincludes;partitioningpiezomagneticshapemeterforflatnessmeasurementforcold-rollingstrip;flatnessmeasuredsignalsprocessingsystembasedondigitalsignalprocessing（DSP）;flatnessfeedbackcontrolmodelsystembasedonthecontrolefficiencyofflatnesscontrolactuatorsandmodeladaptivefunction.TheapplicationverifiesthatstripflatnesscanmeettheneedofhighqualityproductbyusingAnShaperTM.Theaverageflatnessqualityisabout5Ⅰ-unitandthe0.18mmultrathinthicknessstripflatnessis10Ⅰ-unit.

简介：通过合理的成分设计,采用洁净钢冶炼工艺、两阶段轧制技术、热处理生产技术,成功的研制出符合客户要求的正火态热处理管线钢。通过性能检验,产品晶粒细小、组织均匀、性能富裕量较大,完全可以满足用户大批量供货要求。

简介：Someofthemaincoolingprocessesandequipmentthatarecurrentlybeingusedinthecontinuousannealingprocessline(CAPL)atBaosteelareintroduced,aswellastheircoolingcontrolmodeltechniques,themodelingprincipiumandtheirapplicationresults.Withchartsindicatingthecontroltrendsinrealprocesses,thepowerfuladjustingabilityofthecontrolmodelswithprocessvariabledifferencesandtheirexcellentcontrolprecisionareshowninthisstudy.

简介：对公司新品42CrMoS4钢种冶炼进行总结，指出生产过程中存在的问题及解决的办法，从而提高公司产品的市场竞争力。

简介：Toimprovetheprecisionofthecoilingtemperatureandtheperformanceofthefeedbackcontrolsystemwithlongpuretimedelayonhotstripmills,weanalyzedthedesignprocessoftheDahlinalgorithmindetail.ThecoilingtemperaturecurvescontrolledbythePIDalgorithmandDahlinalgorithmweresimulatedandcompared,whichshowedthatthecontrolprecisionwiththeDahlinalgorithmwashigherthanthatwiththePIDalgorithm.Thatwasfurtherverifiedbytheproductionpractice.

简介：DynamicmodelcontroltechnologiesofsecondarycoolingandsoftreductionofBaosteelareintroduced.Modelprincipleandcontrolsystemarchitecturearesummarized,aswellasfunctionsandfeatures.Finally,applicationsofmodeltechnologiesarediscussed.Theself-developeddynamicsecondarycoolingmodelandthedynamicsoftreductionmodelhavebeenappliedonseveralcastingmachinesinsideandoutsideBaosteel,desiredcontroleffectswereachievedwithgoodstabilityandreliability.Temperaturemeasurementresultsverifiedthecorrectnessofmodel.

简介：Inthepresentstudy,sampleswereextensivelycollectedthroughoutthestainlesssteelmanufacturingprocess.Thethree-dimensionalmorphologyofinclusionswasrevealedbynon-aqueoussolutionelectrolysis.Thehighconcentrationofaluminuminferrosiliconcausedtheincrementof[Al]sinsteelandAl2O3ininclusions,whichledtothehighermeltingtemperatureofinclusions.ItwasconcludedthattheapplicationoflowAlferrosiliconandcalciumtreatmentcouldpreventtheformationofAl2O3-richinclusions.

简介：BasedonthepracticeofBaosteel's60000m3/hairseparationunit(ASU),whichisthefirstdomestically-integratedunitofsuchascale,thispaperstudiestheprinciplesoftypeselectionofthedistributioncontrolsystem(DCS).Itdiscussesthedesignoftheunit'scontrolsystem,whichinvolvesacompressorsystem,apurificationsystem(molecularsieving),aturboexpansionsystemandanairseparationsystem.ThefinalpartofthepaperdiscussesthemaintenanceandfuturedevelopmentoftheASUcontrolsystematBaosteel.

简介：针对用户提出42CrMo钢硬度偏高，采用控制轧制，通过调整不同的精轧轧制温度以分析对组织和硬度的影v向。采用ZEISS型金相显微镜和硬度仪对其进行金相组织观察和硬度分析。结果表明，精轧轧制温度分别为950℃、820℃、780℃时，硬度平均值分别为276、222、216HB。

简介：

简介：Thecoilingtemperatureofthehotstriprollingprocessplaysanimportantroleinstripqualitycontrol.Thenewly-builtlaminarflowcoolingcontrolsystemwasindependentlydevelopedbyBaosteel.L2conductstotallydynamiccontrol(L1onlyexecutestheresultfromL2,anddoesnotconductanydynamiccontrol).Thesystemhasmanyadvantages,suchasquickreal-timecontrol,accuratemodelcalculation,quickresponseafterself-adaptation,etc.Comparedwiththe2050mmhotstriprollingline,thenewsystemcansatisfythestrictcoolingrequirementsofhighstrengthsteel,siliconsteelandheavyplatesbecauseofitsnewly-developedtechnologiesofcoolingratecontrol,stripcoolingbysectionsandproportion-integral-differentialcoefficient(PID)feedbackfuzzycontrol.

简介：受原燃料市场以及销售市场影响,鄂钢面临前所未有的压力,因此降低生铁成本成为高炉生产的主要任务。6号高炉通过采用降低矿石成本、降低高炉燃料比等措施,不断探寻低成本冶炼的方法。

简介：1996年12月31日我厂2号高炉停炉大修。炉容仍为300m~3,由原来10个风口改为12个风口。炉底、炉缸采用自焙炭砖——陶瓷砌体,水冷炉底、水冷炉喉钢砖。设计顶压60kPa,料车由2.5m~3改为2.8m~3。1997年2月25日点火开炉,开炉后两个月内未能

简介：介绍了5号高炉消音器的改造情况,及QP-TX气体排散特效消声器的结构和特点。

简介：Anon-linecontrolmethodofsurfacequalityforcontinuoushot-dipgalvanizedsteelstripaftercoolingispresented,whichcombinesanalyticaldynamicstheoryofathinplatewiththefiniteelementmethod.Theinherentcharacteristicsofthenon-immersedandpartiallyimmersedstripinliquidzincwerecalculatedonthebasisoftheoreticalanalysisandnumericalsimulation,respectively.Multi-parameterfittingofthedeviationbetweenresultsusingdifferentmethodswasperformed.Tooptimizethestripexcitationfrequencyawayfromtheresonanceregion,on-linevibrationcontrolofthestripneartheairknifeunderfullproductconditionswasachievedbychangingthefieldproductionparametersbasedonthefieldtestresults.Theresultsindicatethatalthoughtheaxialvelocityhaslittleeffectontheinherentcharacteristicsofthestripcomparedwithothermanufacturingparameterssuchasthesteelspecificationsandtension,itinducesexternalexcitations,includingmovingtheaerodynamicloadandbearingvibration.Tosomedegree,thevibrationneartheairknifecanbereducedbystrengtheningthesupportstiffnessofthecontactrolls.Atotalon-linecontrolprogramofsurfacequalityforcontinuoushot-dipgalvanizedpureZnandgalvannealedsteelsheetinthecoolingsectionisproposed.