简介:本文介绍了低温(-50℃)乙烯球罐制造和焊接技术,制定了球罐制造工艺流程和球壳板成形工艺,通过试验确定了焊接预热温度、层间温度和后热温度,并正确选择了焊接材料。制定了乙烯球罐的焊接工艺规范,并成功地完成了低温(-50℃)乙烯球罐的制造和焊接。
简介:采用B50A789材料制备的压气机叶片产生的缺陷,主要是由于原材料内部夹杂、局部偏析、组织粗大,带状偏析和折叠引起的.本研究采用金相和能谱分析方法研究了锻造压气机叶片表面裂纹的形成机理,并对其锻造裂纹的形成过程进行有限元模拟.结果表明结合低倍及高倍形貌特征,可以得出叶片缺陷为锻造加工过程产生的折叠裂纹;通过有限元模拟分析认为锻造叶片表面裂纹是源于锻件在制坯过程中,在连接杆与安装圆盘的转接处形成啃伤台阶,导致终锻结束时在叶身形成折叠裂纹缺陷.同时通过对试验过程中锻造工艺调整,采用分料卡子对过渡区分料或进行打磨来保证转角半径圆滑过渡,可有效避免叶片表面折叠和裂纹缺陷的形成.
简介:Inthiswork,transformationbehaviorsandmechanicalpropertiesofcold-rolledshapememoryalloyTi50Ni49Fe1bysevereplasticdeformation(SPD)wereintensivelyinvestigated.Thephasetransformationbehaviors,phaseanalysis,andmicrostructureswerecharacterizedbydifferentialscanningcalorimetry(DSC),X-raydiffraction(XRD),andtransmissionelectronmicroscopy(TEM),respectively.TensiletestingwasperformedtoanalyzetheeffectofSPDonthemechanicalpropertiesandshapememoryofTi50Ni49Fe1alloy.Whenthethicknessreductionisbeyond30%,themartensitictransformationissuppressed.Aftercold-rolling,thealloyismainlycomposedofB2parentphaseswithsomestress-inducedmartensiticB190phases,andhighdensityofdislocationsaregeneratedandthegrainsareobviouslyrefined.Theyieldstressrbsignificantlyraisesfrom618MPaof0%coldrollingto1,338MPaof50%SPD.Shape-memoryeffectincreasesfrom6.5%withoutcoldrollingto8.5%after30%SPD,ascribedtotheinduceddefectsincoldrolling.ThoseresultsindicatethatTi50Ni49Fe1alloyhasimprovedmechanicalpropertiesandpotentialcommercialapplicationsafterSPD.
简介:ThemicrostructuresandcrystallizationbehaviorofTi–47at%Ni–3at%Feshapememoryalloywireundertheconditionofseverecolddrawingatroomtemperatureanddifferentpost-deformationannealingprocesseswereintensivelyinvestigatedusingtransmissionelectronmicroscope(TEM)anddifferentialscanningcalorimetry(DSC).ItisindicatedthattheamorphousphaseisdominantintheTi50Ni47Fe3wireafterthecolddrawingof78%arealreduction.Thecriticaltemperatureforrecrystalizationisdeterminedatabout300°C.Theaveragegrainsizegrowsfrom7upto125nmwhenannealingtemperaturerisesfrom300to500°C.Post-deformationannealingprocessexertssignificantinfluenceonthecrystallizationtemperaturewhichclimbsupwiththeincreaseofannealingtemperature.